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Cariboni and Wally developed the innovative electro-hydraulic
steering system aboard Esense to satisfy two demands
associated with the design and construction of the 143-footer megasailer. "The
first was providing fast and direct steering for a light-displacement sloop in
excess of 100 feet to meet the high maneuverability characteristics of this kind
of yacht," explains project manager Davide Legati. "The second was to simplify
the connection with the twin helm wheels and control console, which are located
quite far forward of the transom."
The standard solution would have been to install cable
steering, but this created problems both with regard to the length of the cables
involved and the need to install a gearbox to vary the loading on the helm. An
additional problem was bypassing the wall of glass where the salon looks onto
the stern terrace.
The solution: to borrow the servo-assisted concept commonly
found on modern automobiles and adapt it to a boat at sea, which is subject to
many more variables than a car on the road. The system consists of a closed
circuit with a hydraulic cylinder, which is activated directly by the helm
wheels and moves a second rudder cylinder without the need for an intermediate
pump. This system, which by itself requires a certain physical effort to steer,
is totally independent.
In addition to this "manual" system, there is a second
pump-driven cylinder that can increase or decrease the pressure on the rudder
and is controlled by dedicated sensors. In this fashion, the helmsman is
required to apply constant counter pressure on the wheel as in a typical
fixed-cable system.
In addition to these two functions—manual and
servo-assisted—there is a third hypersensitive function that controls the
hydraulic cylinder via two potentiometers mounted on the helm wheels. This
provides very light steering control with limited helm movement. A single
complete turn will move the rudder through a full arc from port to starboard.
The result is fast, precise control suitable for precision maneuvering when at
speed or in harbor.
The last steering element aboard the yacht is the automatic
pilot that activates the rudder cylinder via its own hydraulic pump and is
suitable for delivery voyages or fixed-route sailing over long
distances.
These functions can be activated from the control console in the cockpit, and
each one is automatically bypassed by activating another. The result is a
simple, efficient and manageable system adapted to the various steering
conditions at sea.
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